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Air to Water Heat Exchangers for Indoor Electrical Cabinets (500W–5000W)

Designed for indoor electrical and automation enclosures, this side-mounted unit removes cabinet heat through a water loop without using any refrigerant. The rugged SGCC steel housing is powder-coated in RAL7035 light grey and rated IP55 for dependable protection. Powered by single-phase 220VAC, it offers stable, energy-saving temperature control for sensitive components and supports OEM/ODM supply for project and volume orders.
Availability:
Quantity:
  • CS AW *10 S A

  • Chunshu

Product Description

Air to Water Heat Exchanger for Indoor Electrical Cabinets (500W–5000W)

Overview

Our Air to Water Heat Exchanger is a high-efficiency closed-loop enclosure cooling solution designed specifically for indoor electrical cabinets and equipment enclosures. It removes heat from cabinet air and transfers it to a circulating water loop—without exchanging air with the surrounding room. This keeps sensitive electronics protected from dust and contaminants while maintaining stable cabinet temperature for reliable operation.

Unlike refrigerant-based air conditioners, this solution uses no refrigerant and no compressor, making it a green, energy-saving choice for industrial control cabinet cooling.

air-to-water-heat-exchanger-enclosure


Key Benefits for Enclosure Cooling

  • Closed-Loop Cooling (Sealed Cabinet Air Path)
    Cabinet air circulates internally through the heat exchanger core—helping maintain enclosure protection and preventing ambient contaminants from entering.

  • Refrigerant-Free, Eco-Friendly
    No refrigerant, no leakage risk, and lower environmental impact compared with compressor cooling.

  • Energy-Saving Operation
    Only fan power is required on the cabinet side; heat is rejected through the facility water loop.

  • Stable Cooling for Industrial Electronics
    Ideal for PLC, VFD/drive, power supply, and automation components requiring steady internal temperature.

  • Low Maintenance
    Simple structure, fewer wear components, and long-life industrial design (water quality management recommended).

air-to-water-heat-exchanger-cabinet-cooling-unit (1)

External circulation side

air-to-water-heat-exchanger-cabinet-cooling-unit (3)

Internal circulation side

air-to-water-heat-exchanger-cabinet-cooling-unit (2)

Side view


Typical Applications

Designed for indoor environments such as:

  • Industrial control cabinets and electrical enclosures

  • Automation panels (PLC / IO / control modules)

  • Drive & inverter cabinets (VFD / servo drives)

  • Power distribution and instrumentation cabinets

  • Manufacturing workshops, MCC rooms, and indoor equipment rooms


Working Principle (Air/Water Heat Exchange)

  1. Hot cabinet air is drawn through the internal fan and passes across the heat exchanger coil.

  2. Cooling water flows through the coil and absorbs heat from the cabinet air.

  3. Cooled cabinet air returns into the enclosure, reducing cabinet internal temperature.

  4. The warmed water returns to the building/plant cooling system (chilled water / cooling tower / dry cooler loop).

With sufficiently low water inlet temperature, enclosure air can be cooled effectively and steadily.


Product Configuration

Side-Mounted Design

  • Mounting: Side-mounted (wall-mounted on enclosure side panel)

  • Power Supply: 1~220VAC

  • Protection: IP55 (towards enclosure side)

  • Housing Material: SGCC steel

  • Surface Finish: Powder-coated RAL7035 (Light Grey)


Cooling Capacity Range (500W–5000W)

Model Series Cooling Capacity Recommended Use
CS AW 500 S A 500 W Small control cabinets
CS AW 1000 S A 1000 W Medium electrical enclosures
CS AW 2000 S A 2000 W Drive / inverter cabinets
CS AW 3000 S A 3000 W Larger automation cabinets
CS AW 5000 S A 5000 W High heat-load equipment enclosures

Capacity depends on water inlet temperature, water flow, and cabinet airflow conditions.


Construction Highlights

  • High-efficiency finned coil heat exchanger core (air-to-water thermal transfer)

  • Rugged SGCC metal housing, industrial-grade coating

  • Designed for continuous 24/7 industrial operation

  • Optimized airflow channel for uniform cabinet temperature distribution


Installation & Maintenance

Installation (Side Mount)

  • Cut-out on cabinet side panel, mount and seal to maintain IP protection

  • Connect water inlet/outlet to facility loop

  • Connect 1~220VAC power and temperature control signal (if required)

Routine Maintenance

  • Periodic inspection of water connections and seals

  • Keep cooling water quality within recommended limits (scaling/corrosion prevention)

  • Verify fan operation and cabinet airflow


FAQ

Q1: Is this product for outdoor cabinets?
This model configuration is designed for indoor electrical cabinets. If you need outdoor deployment, the cabinet design and site conditions should be evaluated separately.

Q2: Does it use refrigerant?
No. It is refrigerant-free and transfers heat using a water loop.

Q3: Does it exchange air with the room?
No. It is closed-loop enclosure cooling, keeping cabinet air inside while transferring heat through the coil.


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